Molex, PremiumGrade Ratcheting Hand Crimping Tool for Terminal
- RS Stock No.:
- 7106515
- Mfr. Prt No.:
- 63811-6800
- Brand:
- Molex
Technical Reference
Legislation and Compliance
RoHS Certificate of Compliance
EU Directives 2011/65/EU and 2015/863 restrict the use of the 10 substances below in the manufacture of specified types of electrical equipment.
Whilst this restriction does not legally apply to components, it is recognised that component “compliance” is relevant to many customers.
RS definition of RoHS Compliance:
- The product does not contain any of the restricted substances in concentrations and applications banned by the Directive,
- and for components, the product is capable of being worked on at the higher temperatures required by lead–free soldering
The restricted substances and maximum allowed concentrations in the homogenous material are, by weight:
| Substance | Concentration |
| Lead | 0.1% |
| Mercury | 0.1% |
| PBB (Polybrominated Biphenyls) | 0.1% |
| PBDE ( Polybrominated Diphenyl Ethers) | 0.1% |
| Hexavalent Chromium | 0.1% |
| Cadmium | 0.01% |
| DEHP (Bis (2-Ethylhexl) phthalate) | 0.1% |
| BBP (Benzyl butyl phthalate) | 0.1% |
| DBP (Dibutyl phthalate) | 0.1% |
| DIBP (Diisobutyl phthalate) | 0.1% |
The supplier of the item listed below has informed RS Components that the product is "RoHS Compliant".
RS Components has taken all reasonable steps to confirm this statement. Information relates only to products sold on or after the date of this certificate.
| RS stock number | 7106515 |
| Product description | Molex, PremiumGrade Ratcheting Hand Crimping Tool for Terminal |
| Manufacturer / Brand | Molex |
| Manufacturer part number | 63811-6800 |
RS Components Ltd, Birchington Road, Corby, Northants, NN17 9RS, UK
Statement of Conformity
This statement confirms that the product detailed below complies with the specifications currently published in the RS media and has been subject to the strict quality conditions imposed by RS Components’ internal management systems. Furthermore and where applicable, it confirms that all relevant semiconductor devices have been handled and packed under conditions that meet the administrative and technical requirements of ANSI/ESD S20.20 and EN61340-5-1 electrostatics control standards.
| RS stock number | 7106515 |
| Product description | Molex, PremiumGrade Ratcheting Hand Crimping Tool for Terminal |
| Manufacturer / Brand | Molex |
| Manufacturer part number | 63811-6800 |
The foregoing information relates to product sold on, or after, the date shown below.
RS COMPONENTS
| Date | Dec 26, 2024 |
RS Components Pte Ltd Robinson Road, P.O. Box 1582, Singapore 903132
Product Details
Molex Hand Crimping Tools
Molex PremiumGrade Hand Crimping Tool for MLX Crimp Terminals
Importance of a High-Quality Crimp
When a crimping tool is used on a terminal, two crimps take place at the same time. One is the electrical connection between conductor and terminal. The other is the insulation crimp which provides strain relief against vibration and tension. It is important that the electrical connection is gas tight without any voids between the wire strands and the terminal. If there any voids present, then corrosion can occur causing resistance and excessive heat which damages the electrical connection. Using a good quality crimping tool will ensure that a full, gas tight crimp is produced preventing future deterioration of the electrical connection and insulation breakage
PremiumGrade Hand Crimping Tool - Overview
From Molex a PremiumGrade manual crimping tool made from high-quality materials with precisely designed crimp profiles that enable terminals to be crimped to a high specification. This PremiumGrade crimp tool has been tested to a minimum of 50000 cycles. If the tool is looked after and maintained it will continue to produce crimps to the highest specification during this life span. This crimping tool consists of two handles with an adjustable preload force, ratchet mechanism, die assembly and terminal locator. The excellent force ratio of this hand crimping tool along with the ergonomically designed soft grip handles makes it easy to handle and comfortable to use
Ratchet Mechanism
The ratchet is pre-set to a specific force and remains locked until the handles of the tool are fully closed and the dies are bottomed. The handles cannot be opened until a full crimping cycle is achieved, preventing partial crimps. Once the cycle is complete the handles will spring open. The ratchet also enables the operator to repeatedly produce consistent, high-quality crimps. If jamming or terminal misplacement occurs the handles can be easily opened using an emergency ratchet release lever
Adjustable Handle Force
Over time it may be necessary to adjust the pre-set handle load force. This is achieved by using a setting wheel which can be moved anti clockwise to increase the handle force or clockwise to decrease the handle force
Locator
This PremiumGrade hand crimping tool features a user-friendly terminal locator and wire stop which accurately position the terminal and hold it securely in place during the crimping process. The locator simply swings away from the crimp tool allowing the terminal to loaded into the correctly sized nest in the locator. The locator is then swung back into place with the terminal positioned correctly for crimping. The pre-stripped wire is inserted through the terminal against the wire-stop and crimping can proceed
Transferable Dies and Locator
The dies and locator of this hand crimping tool can be used in a power crimp head (Molex Part Number 63816-0300). This crimp head is then connected to a battery powered crimping tool (Molex Part Numbers 63816-0200 and 63816-0250)
Key Features and Benefits
• Manufactured from high-quality materials
• Precisely designed crimping profiles
• Long service life of 50000 cycles minimum
• Excellent force ratio for easy handling
• Ratchet mechanism ensures full crimp cycle
• Emergency ratchet release
• Locator and wire stop for accurate terminal positioning
• Adjustable hand force
• Ergonomically designed handles for comfortable use
• Locator and dies can be used in battery powered tools
• IPC/WHMA A-620 Class 2 compliant
Applications
This PremiumGrade hand crimping tool is designed for use in low volume or field repair applications. This crimp tool is also IPC/WHMA A-620 Class 2 compliant. The IPC/WHMA A-620 standard describes the acceptability criteria for crimped, mechanically secured and soldered interconnections. Class 2 covers service electronic products such as computers, copiers, printers and general production equipment
Questions and Answers
What Terminals can these Crimping Tools be used with?
This hand crimping tool is for use with Molex loose piece MLX crimp terminals with a wire size range of 20 AWG to 14 AWG
Are There Any Spares for this Crimping Tool?
Yes, the following spares are available:
Locator Base - stock number 822-7679
Repair Kit - stock number 822-7672
Specifications
| Attribute | Value |
| Brand | Molex |
| Crimp Connector Type | Terminal |
| Crimp Tool Type | Crimping Tool |
| Operation | Hand |
| Series | PremiumGrade |
| Ratcheting | Yes |
